這個(gè) 數(shù)控等離子切割機(jī) is a professional computer-controlled cutter used for cutting round and square metal pipe automatically with rotary tube pro software, which can realize automatic數(shù)控programming and nesting job for any complex metal pipe. The數(shù)控plasma tube cutting machine can cut any type of pipe in one go. This rotary plasma tube cutter is popular in steel structure, shipbuilding, bridge and heavy machinery industries.

The數(shù)控plasma tube cutter is suitable for cutting cylindrical branch tubes, and 2 or 3 layer saddle cutting of main tubes, which makes it ideal for professional cross tube cutting in large quantities. In addition, customized designs are available according to the different needs of metal fabricators.

Square & Round Tube數(shù)控Plasma Cutting Machine Applications

A數(shù)控plasma cutting machine designed for square and round tubes offers versatility across various materials and industries. With its ability to handle different metals and shapes, this machine supports a range of applications and industries.

Materials Suitable for數(shù)控Plasma Cutting

This數(shù)控plasma cutter can handle a range of metals, making it ideal for diverse tasks. It efficiently cuts iron, aluminum, galvanized and stainless steel, carbon, and mild steel, as well as titanium and copper, in both tube and sheet formats. Its ability to process these materials supports a variety of industries, from small-scale projects to larger, high-demand manufacturing.

Industries Benefiting from數(shù)控Plasma Cutting

該機(jī)器適用于機(jī)電產(chǎn)品外殼、標(biāo)牌、裝飾品等多個(gè)領(lǐng)域，廣泛應(yīng)用于鍛造、園林綠化、汽車、造船、電器配件、焊接等行業(yè)，其精密切割能力高效、高質(zhì)量，對(duì)于注重精細(xì)工藝和大規(guī)模產(chǎn)量的企業(yè)來(lái)說(shuō)非常有價(jià)值。

Technical Parameters of Square & Round Tube數(shù)控Plasma Cutter

Round & Square Tube數(shù)控Plasma Cutting Machine Features

1. The數(shù)控plasma rotary tube cutter is equipped with a professional control system for a variety of types of cuts, including tees, miters, saddles, centerline offsets, multiple intersections, elbow supports, gusset slots; Round, rectangular, saw cut, overlapping pipe holes, re-pads with axial offsets and baseline or work point offsets, and other types of intersecting cuts.

2、精密的鑄造零件、嚴(yán)格的制造和測(cè)試程序確保產(chǎn)品的高精度、高可靠性和高耐用性。

3. Integrated with specialized programming and computing modules for complicated large steel structure construction, it can generate數(shù)控codes from AutoCAD drawings to save operators and engineers time. These modules are compatible with IGES, DXF, SAT, and STL 文件。

4. 自動(dòng)伺服驅(qū)動(dòng) h8 傳感系統(tǒng)可補(bǔ)償不圓管的垂直位置。進(jìn)料和出料傳送帶可用于裝載和卸載。

5. Professional數(shù)控Controller for Plasma Tube Cutting Machine

6. 圓管、方管等離子切割機(jī)四爪旋轉(zhuǎn)裝置

7.等離子切割炬

8. 帶鉆孔頭的等離子切割炬

9. Hypertherm PowerMax 85 等離子電源

10. 銘牌 STP1530R

Round & Square Tube數(shù)控Plasma Cutting Table Projects

Advantages of Using a數(shù)控Plasma Cutter for Tube Cutting

A數(shù)控plasma cutter used for tube cutting is valuable in the manufacturing area to do the job both quickly and accurately for a wide range of applications. This is why such a tool is ideal for the cutting of tubes in various materials and shapes for these reasons.

精密切割

數(shù)控plasma cutters use high-speed, controlled plasma jets to make accurate cuts. This precision is essential for tubes where alignment and size consistency impact the final structure. With exact cuts, manufacturers can rely on a more stable and high-quality final product.

材料的多變性

數(shù)控plasma cutters work well with various metals, starting from stainless steel to the highly resisting Titanium. They are suitable for square, round, and even uniquely shaped tubes. This adaptability allows the businesses to carry a variation in projects due to the existence of only one machine type, which results in being varied during fabrication.

效率和速度

These tube cutters, when combined with a數(shù)控plasma cutter, can speed up fabrication processes by cutting metals fast and efficiently. With this kind of capability, the time consumed by bigger orders will be lessened hence improving productivity while at the same time minimizing costs of labor. Businesses can, therefore, deliver orders to customers more quickly while increasing satisfaction.

成本效益

Even though the upfront investment can be a lot higher,數(shù)控plasma cutters avoid material waste by using very accurate cuts. They also reduce labor costs through automation, therefore saving money on long-term operational expenses. This efficiency ensures a very high return on investment, mainly in high-volume production.

方管與圓管切割：獨(dú)特的挑戰(zhàn)和解決方案

方形管和圓形管切割存在不同的挑戰(zhàn)，了解這些差異有助于操作員獲得高質(zhì)量的結(jié)果。以下是兩種切割解決方案的常見(jiàn)挑戰(zhàn)：

方管切割的挑戰(zhàn)

方形管表面平坦，如果處理不當(dāng)，可能會(huì)造成阻力或錯(cuò)位。這種幾何形狀需要精確設(shè)置以避免切割錯(cuò)誤。解決方案在于校準(zhǔn)并確保機(jī)器在每次切割時(shí)都正確對(duì)齊，以保持管的形狀。

圓管切割的挑戰(zhàn)

另一方面，圓管可能會(huì)在切割床上滑動(dòng)或滾動(dòng)，影響切割精度。確保切割過(guò)程中管子保持穩(wěn)定是關(guān)鍵。通常使用專門的旋轉(zhuǎn)附件將管子固定到位，使機(jī)器在旋轉(zhuǎn)管子時(shí)能夠進(jìn)行一致的切割。

實(shí)現(xiàn)一致結(jié)果的解決方案

Both square and round tube cutting benefit from high-quality fixtures to secure the material in place. With數(shù)控plasma cutters, programming adjustments can help in positioning and calibrating the machine for each cut. Operators should regularly test settings for optimal cutting precision.

材料厚度的注意事項(xiàng)

方形和圓形管材的切割都會(huì)受到材料厚度的影響。較厚的材料需要更強(qiáng)的等離子弧，這需要仔細(xì)校準(zhǔn)以避免切割器過(guò)度磨損。定期檢查機(jī)器設(shè)置有助于保持不同類型和厚度的管材的切割質(zhì)量。

Maintenance and Care for Square & Round Tube數(shù)控Plasma Cutters

Proper maintenance of a數(shù)控plasma cutter is essential for extending its lifespan and ensuring consistent performance. Here are essential care tips to keep your machine in peak condition:

1. 保持切割床清潔：每次使用后清潔切割床，以防止碎屑堆積。留在表面的金屬碎片或爐渣會(huì)導(dǎo)致錯(cuò)位并降低切割質(zhì)量。定期清潔還可以最大限度地減少機(jī)器部件的磨損。

2. 檢查和更換耗材：定期檢查噴嘴、電極和防護(hù)罩等耗材，因?yàn)槟p的部件會(huì)影響切割精度。根據(jù)需要更換它們以保持平穩(wěn)的等離子弧。跟蹤耗材磨損可以防止機(jī)器突然出現(xiàn)問(wèn)題并提高一致性。

3. 冷卻系統(tǒng)： 等離子切割機(jī)確實(shí)會(huì)產(chǎn)生熱量，因此需要監(jiān)控冷卻系統(tǒng)。應(yīng)檢查冷卻液液位并檢查軟管是否有泄漏。適當(dāng)?shù)睦鋮s可防止過(guò)熱并延長(zhǎng)零件的使用壽命。

4. 同行評(píng)審： 給所有移動(dòng)點(diǎn)（例如導(dǎo)軌或軸承）涂上油脂。潤(rùn)滑不足可能會(huì)導(dǎo)致摩擦、磨損并最終導(dǎo)致故障。定期潤(rùn)滑有助于減少摩擦并使操作更順暢。

5. 電氣連接： 檢查電氣連接，確保連接牢固，無(wú)腐蝕。連接不良可能會(huì)導(dǎo)致電壓波動(dòng)，甚至在機(jī)器應(yīng)該切割時(shí)及時(shí)斷電。良好、穩(wěn)定的電氣連接對(duì)于確保機(jī)器整體壽命和可靠運(yùn)行大有裨益。

Package of數(shù)控Plasma Tube Cutter Machine

Professional數(shù)控Plasma Cutting Machine for Round Metal Tube